BIL.    

 

NAME OF PROGRAMME


 

MBOT CPD HOURS


Manufacturing Insights Skills ® Training

 


Module 1 – Precision Engineering

 


1

(MIS_PE01) Failures of Tools & Dies and Precaution

1.1 Failures Due to Design Faults

1.2 Failures Due to Tooling Materials

1.3 Failurs Due to Machining Defects

1.4 Failures Due to Poor Heat Treatment

 

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2

MIS_PE02) Hardening Quality & Tooling Performance

2.1 Hardening of Molds, Tools & Dies

2.2 Problems Associated with Hardening

2.3 Step by Step Guidelines for Hardening

2.4 Surface Hardening

 

4

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3

(MIS_PE03) Tool Steels Selection & Tooling Improvement

3.1 Tool Steels Classification and Standard

3.2 Tool Steels Refining Process

3.3 Tool Steels Properties

3.4 Applications & Selection Guides

 

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4

(MIS_PE04) Carbide Materials & Hard Surface Coatings

4.1 Introduction & Classification of Carbides

4.2 Manufacturing of Cemented Carbides

4.3 Properties and Failures of Carbides

4.4 Hard Surface Coatings

 

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5

(MIS_PE05) Tooling Properties, Testing & Control

5.1 Tooling Properties & Failure Modes

5.2 Tooling Tests & Techniques

5.3 Tooling Properties & Their Applications

5.4 Modification of Surface Properties

 

4

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4


Module 2 – Plastic Injection Molding

 


1

(MIS_IJM01) Fundamentals of Molding Engineering

1.1 Mold Processing Cycles

1.2 Plastic Materials Understanding

1.3 The Role of Injection Machine

1.4 Mold Construction & Product Design

 

4

4

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2

(MIS_IJM02) Injection Molding Defects, Causes & Solutions

2.1 Shrinkage Defects

2.2 Sink Marks

2.3 Warpage Problems

2.4 Weld Lines & Visual Defects

 

4

4

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3

(MIS_IJM03) Plastic Properties & Molding Characteristics

3.1 Polymer Technology

3.2 Materials Specifications & Testing

3.3 Selection Guides on Plastic Materials

3.4 Materials Factors & Moldability

 

4

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4

(MIS_IJM04) Engineering Mold Design for Quality Molding

4.1 Feed System Design

4.2 Cooling Design

4.3 Venting Design

4.4 Ejection Design

 

4

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5

(IJM_IJM05) Mold Performance on Molding Quality & Productivity

5.1 Mold Performance & Mold Life

5.2 Mold & Cavity Materials Specification

5.3 Mold Quality & Inspection

5.4 Mold Failures & Troubleshooting

 

4

4

4

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6

(MIS_IJM06) Injection Machine Understanding & Process Optimization

6.1 Injection System/Unit

6.2 Clamping System/Unit

6.3 Process Optimization

6.4 Cavity Imbalance, Causes & Solutions

 

4

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7

(MIS_IJM07) Product Design and Secondary Operations

7.1 Design for Moldability

7.2 Design for Part Performance

7.3 Design for Assembly

7.4 Design for Finishing

 

4

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8

(MIS_IJM08) Processing Control for High Quality & Profitable Molding

8.1 Flow Behaviors & Molding Results

8.2 Strategic Molding Techniques

8.3 Good Molding Practices

8.4 Process Setting & Troubleshooting

 

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9

(MIS_IJM09) Process Parameters Understanding and Machine Settings

9.1 Process Development & Validation

9.2 Materials Drying & Mold Clamping

9.3 Machine Settings

9.4 Machine Evaluation

 

4

4

4

4


Module 3 – Sheet Metal Stamping

 


1

(MIS_MS01) Sheet Metal Punching & Process Control

1.1 Process Overview & Blanked Edge Study

1.2 Strip Materials Characteristics

1.3 Strip Layout, Utilization & Development

1.4 Guidelines on Stamping Tools Design

 

4

4

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2

(MIS_MS02) Sheet Metal Forming and Materials Formability

2.1 Materials Characteristics & Formability

2.2 Materials Properties & Formability

2.3 Measuring Materials Formability

2.4 Forming Analysis & Failures Control

 

4

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3

(MIS_MS03) Sheet Metal Bending and Stamping Design Guidelines

3.1 Materials Bendability

3.2 Bending Analysis

3.3 Bending Process & Control

3.4 Bending Failures & Stamping Design

 

4

4

4

4


Module 4 – Semiconductor Assembly Engineering

 


1

(MIS_SE01) Semiconductor Tooling Quality and Performance

1.1 Tooling Materials Understanding

1.2 Tool Making Process and Control

1.3 Transfer Mold Quality & Performance

1.4 Trim & Form Tooling Performance

 

4

4

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2

(MIS_SE02) Leadframe Materials Understanding and Trimand-Form Quality

2.1 Leadframe Structure & Quality Issues

2.2 Leadframe Materials Characteristics

2.3 Leadframe Sheared Edge Finish

2.4 Leadframe Formability & Processing 4 hours

 

4

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3

(MIS_SE03) Encapsulation Materials and Transfer Molding Control

3.1 Molding Compound Understanding

3.2 Encapsulant Properties & Requirement

3.3 Transfer Molding Process

3.4 Materials and Process Optimization

 

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4

(MIS_SE04) Hardening and Surface Coatings for Semiconductor Tooling

4.1 Principle of Heat Treatment

4.2 Hardening Process & Problems

4.3 Hard Surface Coatings Techniques

4.4 Hard Surface Coatings Quality

 

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5

(MIS_SE05) Microelectronic Package Defects Understanding and Prevention

5.1 Residual Stress & Warpage

5.2 Delamination & Cracking

5.3 Corrosion Failures

5.4 Electrical Migration & Tin Whiskers

 

4

4

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4


Module 5 – Die Casting Engineering

 


1

(MIS_DC01) Die Casting Process, Defects and Die Life Improvement

1.1 Manufacturing Design Issues

1.2 Die Casting Defects, Causes & Solutions

1.3 Control Variables for Casting Defects

1.4 Failures Modes in Die Casting Dies

 

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4

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2

(MIS_DC02) Thermal Control for Quality Die Casting

2.1 The Basic of Thermal Design

2.2 Water-Line Cooling Design

2.3 Die Spray & Control

2.4 Case Study & Thermal Design Issues

 

4

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3

(MIS_DC03) Melt Flow Control for Quality Die Casting

3.1 Feed System Design & Casting Defects

3.2 Gate & Runner Construction

3.3 Overflow & Venting Design

3.4 Case Studies & Designing Issues

 

4

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4

(MIS_DC04) Die Performance Control for Quality Casting

4.1 Die Casting Dies Failures & Mechanisms

4.2 Die Components, Properties & Quality

4.3 Die Processing & Welding Control

4.4 Troubleshooting Die Failures

 

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5

(MIS_DC05) Quality Hardening for Die Casting Dies

5.1 Heat Treatment of Die Casting Dies

5.2 Problems Associated with Hardening

5.3 Hardening Steps for Die Casting Dies

5.4 Quality Inspection for Die Hardening

 

4

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4


Module 6 – Forging Technology

 


1

(MIS_CF01) Cold Forging Tool Materials & Processing Control

1.1 Tooling Materials For Cold Forging

1.2 Tooling Material Quality & Properties

1.3 Processing Control for Forging Tools

1.4 Tooling Materials Testing

 

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2

(MIS_CF02) Troubleshooting Cold Forging Tools Failures

2.1 Stresses & Failures

2.2 Fatigue Failures

2.3 Wear Failures

2.4 Troubleshooting Tool & Die Failures

 

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3

(MIS_HF01) Hot Forging Process, Materials and Die Life Control

1.1 Overview of Forging Process

1.2 Forging Stock Characteristics

1.3 Process Variables & Control

1.4 Die Life Control in Hot Forging

 

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4

(MIS_HF02) Engineering Materials for Hot Forging

2.1 Carbon Steels

2.2 Aluminum Alloys

2.3 Materials Discontinuities and Causes

2.4 Materials Testing and Methods

 

4

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5

(MIS_HF03) Hot Forging Die Quality and Performance

3.1 Tooling Materials for Forging

3.2 Tooling Properties & Performance

3.3 Hardening Quality & Control

3.4 Machining Damage & Control

 

4

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4


Module 7 – Materials Engineering

 


1

(MIS_ME01) Metallurgy of Iron and Steel

1.1 Fundamental Concepts

1.2 Microstructure of Iron & Steel

1.3 Refining of Ferrous Materials

1.4 Thermal Mechanical Processing of Steel

 

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2

(MIS_ME02) Steel and Its Heat Treatment

2.1 The Principle of Hardening

2.2 Industrial Heat Treating

2.3 Problems Associated with Heat Treating

2.4 Inspection Techniques for Heat Treating

 

4

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3

(MIS_ME03) Metallurgical Failures Understanding and Prevention

3.1 Distortion Failures

3.2 Wear Failures

3.3 Cracking Problems

3.4 Corrosion Failures

 

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4

(MIS_ME04) Aluminum Alloys and Its Heat Treatment

4.1 Aluminum Alloys Classification

4.2 Properties of Aluminum & Testing

4.3 Metallurgy of Aluminum

4.4 Heat Treating of Aluminum Alloys

 

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5

(MIS_ME05) Stainless Steels and Processing Control

5.1 Stainless Steels & Its Properties

5.2 Welding of Stainless Steels

5.3 Cold Deformation of Stainless Steels

5.4 Heat Treating of Stainless Steels

 

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